Our capabilities. Endless possibilities.
Some parts need a print farm, some need steel tooling and some need a forming table. Vorlix companies choose the process that gives each part the right strength, finish and cost.
From one prototype to full production.
Additive manufacturing runs in-house. Molding, forming and casting run on group-owned tooling with vetted production partners, under the same quality checks.
| Process | What it's for | Used by |
|---|---|---|
| Engineering & 3D scanning | Scanning and measuring, CAD, design for manufacturing, reverse engineering and full-size prototypes before tooling. | NexForge 3DSKELETECHFrightForge |
| FDM additive manufacturing | Prototypes, end-use parts and production runs of any size, from a single part to unlimited quantities (1 to ∞), including large-format and multi-color work, in engineering-grade materials. | NexForge 3DSKELETECHFrightForge |
| Resin printing | Fine detail and smooth surfaces, including large-format resin, for display parts, masters and small components. | NexForge 3DSKELETECHFrightForge |
| CNC routing | Large-format routing of foam, wood, MDF, PVC and plastics for props, sculpture blanks, signage, lettering and set pieces. | FrightForge |
| Foam carving & hardcoat | Carved and hot-wire cut foam, sealed with hardcoat for large, light, durable props, sculptures, facades and displays. | FrightForge |
| Sculpting, molds & casting | Digital and hand sculpting, silicone molds and resin or plaster castings for art pieces, replicas and repeatable props. | FrightForge |
| Scenic painting & finishing | Hand painting, faux finishes, aging and weathering that make fabricated pieces look like stone, metal, wood or bone. | FrightForge |
| Signage & displays | Dimensional signs, lettering, logos, exhibit elements and themed displays for businesses, museums, venues and events. | FrightForgeNexForge 3D |
| Injection molding | High-volume, identical parts like helmet shells and badges in ABS or PC/ABS, from owned steel tooling. | SKELETECH |
| Vacuum forming | Large, light shells and panels such as visors, liners and oversized display pieces. | SKELETECH |
| Die-cast zinc | Heavy metal pieces like premium badges, pendants and emblems, plated in bronze, iron or chrome. | SKELETECH |
| CNC machining | Machined metal parts, housings and mounting hardware. | SKELETECHFrightForge |
| Laser engraving & full-color | Branding, personalization, serialization and full-color finishes on parts and products. | NexForge 3DFrightForge |
| Finishing & assembly | Post-processing, heat-set inserts, hardware, assembly, kitting and retail-ready packaging. | NexForge 3DSKELETECHFrightForge |
| Textiles & electronics | Sublimated team kits on 4-way stretch fabric, and battery-powered LED lighting. | SKELETECH |
Innovate. Engineer. Fabricate. Deliver.
Whether it's an engineering bracket, a helmet for a twelve-foot skeleton or a museum sculpture, it goes through the same five steps.
Design
Requirements, sketches, scans and measurements first. Every key dimension is logged before CAD starts.
Engineer
CAD built for the production process: draft, wall thickness, tolerances and parting lines planned from the start.
Fabricate
Full-size prototypes are printed, test-fit and revised until they're right, before money goes into tooling.
Produce
Production runs on the right process, checked against the approved sample.
Deliver
Finished, packed and shipped nationwide, retail-ready when it needs to be.
Every kind of client.
Vorlix companies serve businesses, organizations, creators and individuals, through as many channels as the work calls for.
Need parts made?
For prototypes and print work of any quantity, NexForge 3D gives instant quotes online. For production programs and OEM, contact the group.